•Why machines fail
•The impact of poor maintenance on company profits
•The role of effective lubrication in failure avoidance.
•Fundamentals of tribology
•Functions of a lubricant
•Hydrodynamic lubrication (sliding friction)
•Elasto-hydrodynamic lubrication (rolling friction)
•Mixed-film lubrication
•Base-oils
•Additives and their functions
•Oil lubricant physical, chemical and performance properties and classifications.
•Grease lubrication
•How grease is made
•Thickener types
•Thickener compatibility
•Grease lubricant physical, chemical and performance properties and classifications.
•Viscosity selection
•Base-oil type selection
•Additive system selection
•Machine specific lubricant requirements
•Hydraulic systems
•Rolling element bearings
•Journal bearings
•Reciprocating engines
•Gearing and gearboxes
•Application and environment related adjustments.
•Basic calculations for determining required lubricant volume.
•Basic calculations to determine re-lube and change frequencies.
•When to select oil; when to select grease.
•Effective use of manual delivery techniques.
•Automatic delivery systems.
•Automated deliver options.
•Automated grease systems
•Oil mist systems
•Drip and wick lubricators
•Deciding when to employ automated lubricators.
•Maintenance of automated lubrication systems.
•Lube routes and scheduling
•Oil analysis and technologies to assure lubrication effectiveness.
•Equipment tagging and identification.
•Filtration and separation technologies.
•Filter rating.
•Filtration system design and filter selection.
•Lubricant receiving procedures.
•Proper storage and inventory management.
•Lube storage containers
•Proper storage of grease-guns and other lube application devices.
•Maintenance of automatic grease systems.
•Health and safety assurance.
•3 Hours, 100 questions, multiple choice. No reference materials allowed.
Maintenance Technicians
Reliability Engineers
Lubrication Technicians
Plant Managers
Mechanical Engineers
Maintenance Supervisors
Operations Managers
Quality Control Professionals